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Project by kiefer posted 03-22-2015 10:32 PM 57947 views 77 times favorited 33 comments Add to Favorites Watch

A belt sander thickness sanding attachment for my Makita 3×24 belt sander that attaches in a minute with two bolts into original threaded holes on the side of the sander.
I made this after seeing the post MAFE had done on his big sanding drum which I am unable to locate here in Canada so this is my alternative using my belt sander .
The attachment and cradle is made from Baltic birch plywood and is easily clamped to the bench or clamped in the vise making for easy set up.
To set up the sanding operation I simply slide the sliding part of the attachment down onto the board to be sanded and lock up the sliding part with the two knobs and remove the board by pulling it out toward the rear of the sander.
To start the sanding operation I start the sander and push the board into the rear of the sander and all the way through and pull it out the front .I may have to repeat this to get the desired finish and size .
I attached a safety guard positioned on the front of the cradle to keep my hand away from the belt when pulling the board out of the sander .
Here is some pictures that show and explain the details and the sanding process better then words .

All the attachment parts .

The attachment point on the sander and bolts .

the fixed part with dove tail slides ans bolts

the complete attachment installed on the sander

The sander complete with attachment and cradle clamped in my leg vise .

The feed process motion ,push in and through and pull out with a good grip on the board at all times !

a pic of the sander cradle clamped in the leg vise

A strip of hickory one inch wide fed through the sander and the measurements on three points along its length are within one thousands ,not bad .
This attachment allows me to sand up to 5 3/4” wide by running the board one way and then reversing the board and run the other half since the attachment is open one one side .

A 1/2” thick board being sanded and a 2” board is no problem . I can switch belts very easy from one grit to another and this will make sanding a lot more precise and quicker .

Comments are always appreciated


-- Kiefer

33 comments so far

View longgone's profile


5688 posts in 4277 days

#1 posted 03-22-2015 10:51 PM

Klaus…now that is downright creative…! Not everyone can create an innovative solution for their needs…but you always find a way… what’s the old saying…necessity is the Mama of invention…

View Woodbridge's profile


3740 posts in 3386 days

#2 posted 03-22-2015 11:08 PM

That a neat idea. I had a real challenge when I was making tapered lamination with my thickness plane. I don’t have a thickness sander and this would work since the width of the laminations are usually less than 3”. Thanks for sharing this idea.

-- Peter, Woodbridge, Ontario

View Druid's profile


2205 posts in 3763 days

#3 posted 03-22-2015 11:36 PM

Now that’s a project that I really like. I’ve been thinking of building a thickness sander for smaller parts, but this really simplifies the process, has a much smaller footprint (the carry case when not in use), changing grits is a matter of seconds, and I would also have a hand held belt sander for other purposes. Love it! Thanks.

-- John, British Columbia, Canada

View doubleDD's profile


9991 posts in 3011 days

#4 posted 03-22-2015 11:46 PM

How unique is this set up. Wow. I remember years back my belt sander was used in many different positions for many different purposes. This would be very convenient and portable to have in any shop. If I didn’t have a drum sander, it would be on the list for sure. The sander cradle alone is cool.
I will put this on the back burner for future reference. Thanks Klaus.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

View gfadvm's profile


14940 posts in 3658 days

#5 posted 03-22-2015 11:53 PM

You need to submit that to Wood Magazine and win a nice tool prize. It is a sure winner. And you are a genius!!!

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View shipwright's profile


8638 posts in 3766 days

#6 posted 03-22-2015 11:56 PM

Nice one Klaus. I love my thickness sanders. They can do things that no other tool can. For small jobs this is a great idea and will get lots of use I am sure.

-- Paul M ..............the early bird may get the worm but it’s the second mouse that gets the cheese!

View mafe's profile


12844 posts in 4057 days

#7 posted 03-23-2015 12:34 AM

That’s brilliant, really love that and it is so easy to make.
Love that you think out of the box or shall we say out of the drum.
What about dust, can that little bag really take it?
Now all I need is a belt sander…
Thanks for the words. ;-)
Best thoughts,

-- MAD F, the fanatical rhykenologist and vintage architect.

View TopamaxSurvivor's profile


20004 posts in 4644 days

#8 posted 03-23-2015 01:00 AM

Awesome idea.

-- Bob in WW ~ "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View  woodshaver Tony C   's profile

woodshaver Tony C

7818 posts in 4321 days

#9 posted 03-23-2015 03:45 AM

I totally agree with Andy (gfadvm) “submit that to Wood Magazine” Klaus, this is thinking way outside the box.
You are one amazing man! My hat’s off to you sir!

-- St Augustine FL, Experience is the sum of our mistakes!

View Shuja's profile


287 posts in 2534 days

#10 posted 03-23-2015 05:21 AM

Quite an innovation!
Love it
Do you need a safety on the feeding side?

-- shuja

View jaykaypur's profile


4017 posts in 3376 days

#11 posted 03-23-2015 10:16 AM

Nice idea and one that I had thought about too. Question…...doesn’t the sander belt self-feed the piece of wood through? That was the bug in my thoughts on this…..that the sander belt is going so fast that it would just shoot the piece out the end too fast. Anyway, your design is certain to be copied by many…..even me! LOL. Great job.

-- Use it up, Wear it out --------------- Make it do, Or do without!

View Mainiac Matt 's profile

Mainiac Matt

9757 posts in 3297 days

#12 posted 03-23-2015 02:45 PM

Just out of curiosity, what prevents the pieces from shooting across the bench should you’re grip slip?

-- Matt -- I yam what I yam and that's all what I yam

View HillbillyShooter's profile


5811 posts in 3260 days

#13 posted 03-23-2015 02:56 PM

Innovative and well constructed—but what else do we expect from a Kiefer project? Thanks for sharing.

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View kiefer's profile


5812 posts in 3635 days

#14 posted 03-23-2015 03:02 PM

Thanks all for taking a look and commenting .
Mainiac Matt
The board is fed into the sander from the back ( handle end/bag end of the sander ) against the rotation of the belt and I have to have a good grip on the board at all times or the board will eject from the sander and I also turn down the belt sander speed when doing this operation . I may also design a device into the attachment that will lock the board and keep it from going backward .

-- Kiefer

View gbear's profile


535 posts in 5067 days

#15 posted 03-23-2015 03:45 PM

Great idea and well constructed project. I seldom use my belt sander and I have a larger thickness sander but this would be very nice for smaller projects and much easier to change belts. Thanks for sharing!!

-- gbear, Carmichael, CA

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