LumberJocks

wall switch cover

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Project by PopsHuckster posted 02-13-2015 03:03 AM 8351 views 148 times favorited 36 comments Add to Favorites Watch

Been intrigued with some of the unique wall switch covers I’ve seen lately in mags and home good catalogs. After making one from a picture I saw, I thought it was time to do one of my own. I thought about those knife switches you used to see in the old Frankenstein movies they used to bring the monster to life. With the help of a program called “Gear Generator” I downloaded from the net many years ago for free, I set out to design. Once it’s sealed I’ll probably put it in the shop to turn the lights on/off.

I learned a couple things while doing this project: 1. I’m getting too old and shaky to cut out gears this small anymore. 2: The eyes aren’t as good as they used to be either. BUT it hasn’t stopped me from working on another design already… just not as mechanical.

http://lumberjocks.com/assets/pictures/projects/625673-97x65.jpg?1423795474

this shows the 2 main gears and the rack assembly needed to convert opposite motion into action needed to keep the UP-On and DOWN-OFF action correct. Thanks Gear Generator.

http://lumberjocks.com/assets/pictures/projects/625689-97x65.jpg?1423795597

Putting the lever up turns it’s attached gear CW, this turns the little idler gear (#@%#!!) CCW and moves the rack assembly up. With it’s attached plate and hole over the wall switch, it turns the light switch on.

http://lumberjocks.com/assets/pictures/projects/625697-97x65.jpg?1423795643

Operating the lever down causes the small idler gear (@#&%!!) to turn CW and move the plate attached to the rack down, turning the light switch OFF. The bracketed symbols represent the frustration from cutting the small gear out… 3 times. I used walnut, BB and poplar for the build. Next switch cover? An emergency / fire alarm button to turn ON/OFF and dim a dimmer switch I now have in the computer room.

http://lumberjocks.com/assets/pictures/projects/625705-97x65.jpg?1423795712

This is the wall switch that started the project. I saw it in a small catalog and decided to make my own version of it. Painted after this shot was taken.

Link to You Tube video of switch working: http://youtu.be/4X5khEA-gf4

-- Pop





36 comments so far

View doubleDD's profile

doubleDD

8536 posts in 2496 days


#1 posted 02-13-2015 03:09 AM

How cool is this. Way way cool. Perfect way to start the day in the shop.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

View hunter71's profile

hunter71

3424 posts in 3639 days


#2 posted 02-13-2015 03:09 AM

Now those are very cool. As an OLD electrician, I say again, very cool.

-- A childs smile is payment enough.

View parsonpaul's profile

parsonpaul

30 posts in 1696 days


#3 posted 02-13-2015 03:30 AM

I like it. Way to go

View tomd's profile

tomd

2208 posts in 4223 days


#4 posted 02-13-2015 03:56 AM

It’s alive, love it.

-- Tom D

View  woodshaver Tony C   's profile

woodshaver Tony C

6739 posts in 3806 days


#5 posted 02-13-2015 04:54 AM

Now that is unique! It’s a like for me!

-- St Augustine FL, Experience is the sum of our mistakes!

View RMorris's profile

RMorris

30 posts in 1655 days


#6 posted 02-13-2015 05:11 AM

These are fantastic!

-- If you are going to make it, make it last.

View Ivan's profile

Ivan

14793 posts in 3320 days


#7 posted 02-13-2015 07:02 AM

Outstanding and very inovating! Great idea.

-- Ivan, Croatia, Wooddicted

View kaerlighedsbamsen's profile

kaerlighedsbamsen

1304 posts in 2166 days


#8 posted 02-13-2015 09:41 AM

What a great idea!
Looks like they make you feel like powering up something serious stuff.. Like this machine for instance: https://www.google.dk/maps/@55.656406,12.555205,3a,75y,325.99h,68.76t/data=!3m5!1e1!3m3!1sOZT2a1DV6wAAAAQYWz2lJw!2e0!3e2
(interactive map- have a look around!)

-- "Do or Do not. There is no try." - Yoda

View jim65's profile

jim65

1018 posts in 2386 days


#9 posted 02-13-2015 09:43 AM

Really cool! Thanks for sharing!

-- Jim, Marostica Italy

View cheffrey85's profile

cheffrey85

21 posts in 3118 days


#10 posted 02-13-2015 12:11 PM

Too cool, definitely want to try making one of these for myself.

-- Jeff, Charleston SC

View Redoak49's profile

Redoak49

4105 posts in 2441 days


#11 posted 02-13-2015 12:37 PM

Great design and build

View mbmattvt's profile

mbmattvt

93 posts in 2363 days


#12 posted 02-13-2015 01:42 PM

Nice work! Great idea!

By the way. your truck is beautiful!

-- "There are three kinds of men. The ones who learn by reading. The few who learn by observation. The rest of them have to pee on the electric fence for themselves." --- Will Rogers

View ToddJB's profile

ToddJB

8519 posts in 2583 days


#13 posted 02-13-2015 01:46 PM

Super cool. Really fun idea. And a technical challenge all in one. Great job

-- I came - I sawed - I over-built

View BobWemm's profile

BobWemm

2678 posts in 2379 days


#14 posted 02-13-2015 01:55 PM

Congratulations on a great build.
I love it.

Bob.

-- Bob, Western Australia, The Sun came up this morning, what a great start to the day. Now it's up to me to make it even better. I've cut this piece of wood 4 times and it's still too damn short.

View KelSnake's profile

KelSnake

243 posts in 1775 days


#15 posted 02-13-2015 01:57 PM

Thats awesome! Gotta make one now, haha.

-- Kel Snake, ~ Mystery By Design ~ Find me on Etsy ~

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