LumberJocks

BOX CLAMP

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Project by kiefer posted 11-05-2014 12:13 AM 9529 views 90 times favorited 35 comments Add to Favorites Watch

First of a big Thank You for all the replys on my last post !

This clamping system has been on my mind for some time and yesterday I set out to put it into reality as I started a box and thought I put and end to the frustation of clamping a box and still get the odd box that is out of square and have to rework it .
This clamp or clamping jig is a breeze to make and also minimal in cost aside from the Bessy clamp which I will use for other things anyway .
The design idea has several criteria which are simplicity, low cost ,accuracy ,visibility of the corners during clamping and smooth and accurate operation and no damage to the corners, I thing I have met that goal .

I started with some plywood squares cut perfectly square and pinned two of them face to face and layed out the three hole loctions and set up the drill press with a stop block to ensure all the holes where in the same location on all four corner pieces . This was followed by cutting out the right angle piece which contacts the box , the cuts were made with my table saw sled and have to be a perfect 90 DEG.
http://lumberjocks.com/projects/61820
The steel pins are made from a piece of drill rod and the copper spacer sleeves are 1/2” copper pipe cut to lenght .
The copper sleeves serve a dual purpose as spacers and also as rollers to let the strap slide smoothly as clamping pressure is applied
The strap is nylon from a hold down strap and the clamping arms are again made from Baltic birch ply .
This clamp can be used on a multitude of box designs by altering the corner shape to accommodate dovetails or finger joints etc.
The box that I am making was cut on the sled also and I did a blog and video you can see here
http://lumberjocks.com/kiefer/blog/42742

I included some random pictures also and hope you find this interesting and enjoy the video .




Any questions and comments are always appreciated .

Klaus

-- Kiefer https://www.youtube.com/user/woodkiefer1/videos





35 comments so far

View TechTeacher04's profile

TechTeacher04

458 posts in 2498 days


#1 posted 11-05-2014 12:22 AM

Great idea, I have been searching for a cost effective way to get more box clamps for my students to use. Could you post a picture of the 2 clamp bars from the side, I plan on making one tomorrow and am curious how much material is left at the bottom. Thanks for sharing.

View peteg's profile

peteg

4436 posts in 3789 days


#2 posted 11-05-2014 12:25 AM

Man this is a well thought out tool, cleaver stuff Klaus, bet a few will be of to the shop to build their own version :)
Cheers
Pete

-- Pete G: If you always do what you always did you'll always get what you always got

View DocSavage45's profile

DocSavage45

9028 posts in 3809 days


#3 posted 11-05-2014 12:54 AM

Nice,

And when you do it I’m sure it’s square. I used that nylon strapping as webbing on my sofa last year, there is stretch to consider?

-- Cau Haus Designs, Thomas J. Tieffenbacher

View kiefer's profile

kiefer

5812 posts in 3633 days


#4 posted 11-05-2014 12:55 AM

TechTeacher04
I hope this is what you are looking for .
Let me know and also watch the video .

Klaus

-- Kiefer https://www.youtube.com/user/woodkiefer1/videos

View Jim Sellers's profile

Jim Sellers

512 posts in 3301 days


#5 posted 11-05-2014 12:58 AM

Nice idea and design. Thanks Klaus. This will surely be a great addition to my tool/jig addition in the very near future.

-- J.C.Sellers, Norcross, Ga. Just cut it right the first time. The best carpenters make the fewest chips.

View CL810's profile

CL810

4092 posts in 3954 days


#6 posted 11-05-2014 01:05 AM

This is great! Favorited.

-- "The only limits to our realization of tomorrow will be our doubts of today." - FDR

View gfadvm's profile

gfadvm

14940 posts in 3656 days


#7 posted 11-05-2014 01:07 AM

Great invention. You better patent it or Rockler will have them for sale before Christmas!

-- " I'll try to be nicer, if you'll try to be smarter" gfadvm

View kiefer's profile

kiefer

5812 posts in 3633 days


#8 posted 11-05-2014 01:31 AM

Andy
They are too easy to make and I won’t waste more money on a patent ,I have one on my Dowel Tail system and will never make money of it just a waste of time .
If I approached a manufacturer they would just tell me that they already have something similar and will marked it soon .
Just make one for yourself and don’t wait for a manufacturer .

Klaus

-- Kiefer https://www.youtube.com/user/woodkiefer1/videos

View PioneerRob's profile

PioneerRob

47 posts in 2578 days


#9 posted 11-05-2014 01:55 AM

Smart.

-- Rob, Ontario

View shipwright's profile

shipwright

8636 posts in 3764 days


#10 posted 11-05-2014 02:45 AM

Good looking clamp Klaus. I use a ratchet version from HF that is very similar ….. but yours is free and very efficient.
I also like yours just for being shop made. Good elegant tool making, thanks.

-- Paul M ..............the early bird may get the worm but it’s the second mouse that gets the cheese! http://thecanadianschooloffrenchmarquetry.com/

View Woodbridge's profile

Woodbridge

3740 posts in 3384 days


#11 posted 11-05-2014 02:56 AM

great idea and a cool shop made solutions to clamping boxes and keeping them square. Thanks for sharing that with us.

-- Peter, Woodbridge, Ontario

View  woodshaver Tony C   's profile

woodshaver Tony C

7812 posts in 4319 days


#12 posted 11-05-2014 03:04 AM

Gee wiz more good stuff from Kiefer! I see you have been busy brain storming and inventing good things again. This is a really useful idea you have created Klaus. Looks like a nice way to clamp up a box. Nice work!

-- St Augustine FL, Experience is the sum of our mistakes!

View Woodknack's profile

Woodknack

13541 posts in 3346 days


#13 posted 11-05-2014 04:16 AM

I like it much better than a ratcheting system.

-- Rick M, http://thewoodknack.blogspot.com/

View Hawaiilad's profile

Hawaiilad

3375 posts in 3987 days


#14 posted 11-05-2014 04:55 AM

Oh yea I can see making a few of these are in the picture real soon…sure beats the all the clamps I used the other day on those 6 tissue boxes I made. thanks for the great idea and the step by step instructions help allot

-- Larry in Hawaii,

View doubleDD's profile

doubleDD

9985 posts in 3009 days


#15 posted 11-05-2014 05:40 AM

Klaus, that’s a great little idea there. The serpentine strap wrap seems to be the trick. I also use the ratchet version from harbor freight but this looks more versatile. Well done.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

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