home made Bandsaw Fence

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Project by DurhamAzeotropes posted 04-28-2014 06:47 PM 10992 views 6 times favorited 11 comments Add to Favorites Watch

I purchased an old ‘Continental’(read-Taiwan made) bandsaw about 6 months back off of craigslist. I had been searching around where i live for a while. Then while driving back from visiting my girlfriend (in Detroit) I found one on craigslist in the Middle of ohio for 125 bucks, which was easily enough reduced down to 90 bucks for a working 14” bandsaw. Now I know its essentially a HF bandsaw, but for me (for now) it does the job just fine.

One big complaint i’ve had with it is the lack of a fence. Most of the add-on fences i’ve seen on ebay or amazon never really seemed that versatile for what you can do with it.

I decided on going the home made route. I tried a first build with wood, but it was very convenient, and clamping it down wasn’t very efficient. ESPECIALLY when all my clamps were being used for something else. I’ve seen people use aluminum extrusion for stuff and decided to give it a shot.

I used 80/20 Aluminum extrusion i found on clearance from 80/20’s ebay shop. I either got what i could on their ‘clearance’ items, or the ones that were offered on ebay bids-usually something that had a slight defect from manufacturing but nothing that affects the performance…so pretty much as cheap as possible.

for all the parts i ordered I had spent about 150 bucks, however, I ended up not using a few of the parts i ordered, so for the items i acutally used for it, I think it cost about 90-100 dollars for the fence. It slides easy and doesn’t move once you tighten down the brake knobs on the bottoms.

If anyone is considering something like this, I say go for it! One of the best things, is you can always re-use the parts for something else. Aluminum extrusion is like Lego’s for adults.

11 comments so far

View Gixxerjoe04's profile


850 posts in 2381 days

#1 posted 04-28-2014 07:00 PM

Looks good, i just picked up a kreg fence yesterday, gotta put it on today hopefully, and for only $108, don’t have to build it which takes the hassle out of it.

View RockyTopScott's profile


1186 posts in 4283 days

#2 posted 04-28-2014 07:01 PM

I installed an 80/20 extrusion on my Powermatic table saw and absolutely love it.

-- “When you want to help people, you tell them the truth. When you want to help yourself, you tell them what they want to hear.” ― Thomas Sowell

View DurhamAzeotropes's profile


7 posts in 2294 days

#3 posted 04-28-2014 07:08 PM

yeah, i was pretty close to getting one of them. But also wanted to be able to add to it-or use all the parts for something else. when i bought all the parts i also had got this:

I was going to initially use it as a fence instead of what i have now. but apparently the bottom part of the top wheel hosing allows for a clearance of only 5.75”, and the piece is 6”x3”x24”. I’ll still be able to use it if i can find a riser block kit that will fit on my bandsaw. But I may also try to use it with my unifence set up.

I don’t blame anyone for buying a fence instead, time is important. Building my fence took a few hours. WAYY more time than i anticipated, but I had to rework the entire design when I realized the big piece above wouldn’t fit, and the rest was spent mostly from drilling and tapping holes to make the 2-1.5”x3”x12” pieces fit flush end to end. Time I had planned to spend starting my first real project….but alas, next weekend.

View a1Jim's profile


118091 posts in 4382 days

#4 posted 04-28-2014 08:15 PM

Very creative ,well done.


View JoeinGa's profile


7741 posts in 2812 days

#5 posted 04-28-2014 08:32 PM

Neat idea using the extrusion pieces. Definitely gonna favorite this for when the time comes to make my own fence. Thanks for sharing

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View JoeinGa's profile


7741 posts in 2812 days

#6 posted 04-28-2014 08:33 PM

Oh yeah … and


-- Perform A Random Act Of Kindness Today ... Pay It Forward

View Tyrone D's profile

Tyrone D

314 posts in 3137 days

#7 posted 04-28-2014 10:37 PM

Nice work on the fence. The saw looks identical to my “Trojan”.

-- --Tyrone - BC, Canada "Nothing is ever perfect, we just run out of time."

View ScottKaye's profile


783 posts in 2758 days

#8 posted 04-28-2014 11:56 PM

nice looking fence. Is it adjustable for drift?

-- "Nothing happens until you build it"

View HillbillyShooter's profile


5811 posts in 3097 days

#9 posted 04-29-2014 12:07 AM

Very creative and nicely done.

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View LJackson's profile


295 posts in 2399 days

#10 posted 04-29-2014 07:20 PM

Gixxerjoe04, what size T-slots does the Kreg fence use? Is it standard?

View Surfside's profile


3389 posts in 2978 days

#11 posted 04-30-2014 09:11 PM

Great job on the band saw fence. Looks very precised.

-- "someone has to be wounded for others to be saved, someone has to sacrifice for others to feel happiness, someone has to die so others could live"

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