Sawstop PCS Mobile base #3: Fixing an Oops, level feet and caster mounts.

  • Advertise with us
Blog entry by pneufab posted 04-09-2013 06:01 AM 3101 reads 1 time favorited 8 comments Add to Favorites Watch
« Part 2: Cutting, grinding and welding.. Part 3 of Sawstop PCS Mobile base series Part 4: Finished....for now.....:) »

OOPS….I had to fix a boo-boo today. I used the measurements online to plan the base. When I received the saw (but of course after I welded it up) I double checked and the measurements were not exactly accurate. The leveling bolts would have been extremely close to the saw, probably too close to use a socket to adjust the feet, which is what I want to use. So, on to fix the error. I added 3/4” to the length.

Spacers tacked in place

welded up

Layout the caster mounts

Bust out the cut off wheel

Rough cut and drilled

Prepping for the level mounts

Feet ready to be welded

Test fit

Welded up mounts

I got a late start tonight. Tomorrow I will smooth out the caster mounts, weld them in place, finish grind and weld everything and get a coat of paint on it.

Thanks for looking.

8 comments so far

View jap's profile


1251 posts in 2476 days

#1 posted 04-09-2013 11:46 AM

coming along well

-- Joel

View Ampeater's profile


441 posts in 4169 days

#2 posted 04-09-2013 01:30 PM

OK. I’m very impressed. Those are excellent welds. Before I retired, I designed welders and specialized in TIG welders. I assume that you are a professional welder as well as a woodworker.

-- "A goal without a plan is a wish."

View pneufab's profile


131 posts in 3502 days

#3 posted 04-09-2013 02:56 PM

Thanks guys…
“Amp” I appreciate the kind words… I see you live in Ohio, did you happen to work for Lincoln Electric?

I am very flattered, but I am not a professional welder I did MIG for Caterpillar for about a year back in 1998 though. I do work in the welding industry on the distributor side of things and metal fabrication has been a hobby of mine for a while. I used to do a lot more, but have slid down the slippery slope of woodworking for the last few years so it is nice to get back to doing a metal fabrication project here and there. :)

View Ampeater's profile


441 posts in 4169 days

#4 posted 04-09-2013 03:15 PM

“pneufab” Not Lincoln. I worked for Hobart Brothers in Troy, Ohio for 31 years.

-- "A goal without a plan is a wish."

View AgentTwitch's profile


631 posts in 3918 days

#5 posted 04-10-2013 02:04 PM

I agree, your metal fabrication skills are great! I have enjoyed these blog posts a lot. You are very talented.

-- Regards, Norm

View drbyte's profile


830 posts in 4484 days

#6 posted 04-10-2013 03:24 PM

Great blog! Great project! What do you do you long straight angled cuts with on the tubing? I too love mixing the metal fab in with my woodworking from time to time, very nice to be able to fab what you need and not have to always purchase!!

-- Dennis, WV

View pneufab's profile


131 posts in 3502 days

#7 posted 04-10-2013 03:41 PM

Amp- Being an ITW guy, I like Hobart better than Lincoln.. I am a Miller man myself :)

Norm – Thank you very much!

Dennis – Are you referring to the angled cut above for the caster mounts? This is where I wish a had a vertical bandsaw, but careful layout and a cut off wheel on a 4.5” grinder will yield good results and that is what I used for the cut above. I usually take the wheel and score the line I want to follow first. Then I work the grinder back and forth and try to cut the line to the same depth the length of the cut. This will limit pinching of the wheel which can results in explosion of the wheel if you just buried the wheel in one spot. The miter cuts for the main tubing were made on a 14” abrasive(chop) saw.

View grosa's profile


1005 posts in 3251 days

#8 posted 04-13-2013 01:36 PM

Very nice. your welds look grate.

-- Have a great day.

Have your say...

You must be signed in to post the comments.

DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. LJ will not be held liable for the actions of any user.

Latest Projects | Latest Blog Entries | Latest Forum Topics