Although, from a design perspective, I wanted to use cherry for a vertical components and maple for all horizontal components, I just couldn’t resist making my end cap out of cherry.
A comment about glue ups. In my limited experience there is a difference in a glue up when using machined surfaces and hand plane surfaces. On the machined surface there usually remains a line. It is a small line but still a line. The only glue ups that I have done the joint completely disappears are the ones that I have gone over with a #7 and sometimes a smoother.
Look at this glue up a 8/4 cherry for the end cap. That one line is a natural mark in the wood. This just amazes me. I know simple minds.
Nevertheless, I cut it to length. “Snuck” up on the thickness with a #5 and #7. I then marked the tenon onto the end cap and routed out the cavity - leaving the lines. I then trimmed the tenon down with a block plane until a nice fit.
Then using a supplied template I drilled out the holes for the various screws. Some how, which I can’t figure out, one of the screw’s washers wouldn’t fit so had file one side.
Thanks for looking. I hope to be done in 11 months.
-- "It's only wood. Use it." - Smitty || Instagram - nobodhi_here
16 comments so far
Smitty_Cabinetshop
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17825 posts in 4077 days
#1 posted 04-16-2012 02:28 AM
Wow, awesome fit!
-- Don't anthropomorphize your handplanes. They hate it when you do that. - OldTools Archive -
ShaneA
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7085 posts in 4057 days
#2 posted 04-16-2012 02:29 AM
whoa! Two updates in one day. This thing is really coming together, and quickly.
lysdexic
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5353 posts in 4082 days
#3 posted 04-16-2012 02:31 AM
Thanks Shane and Smitty. Like I said – only 11 months to go.
-- "It's only wood. Use it." - Smitty || Instagram - nobodhi_here
lysdexic
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5353 posts in 4082 days
#4 posted 04-16-2012 02:33 AM
What do you guys think about my comment on glue ups? Am I biased in my observation?
-- "It's only wood. Use it." - Smitty || Instagram - nobodhi_here
Dave
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11435 posts in 4299 days
#5 posted 04-16-2012 03:40 AM
Eleven months. AHHHHHHHHHHHHHHHH
Ii would be able to sleep with that beauty in my shop. No wait I would be sleeping with it in my shop;)
You are doing an excellent job. Bravo
-- Superdav "No matter where you go - there you are." http://chiselandforge.com
Mauricio
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7170 posts in 4610 days
#6 posted 04-16-2012 12:56 PM
Now thats and end cap! I agree nothing like a hand planed joint.
Dave, I’m with you, I would have to sleep on it the first couple of nights.
-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch
Bertha
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13635 posts in 4152 days
#7 posted 04-16-2012 01:14 PM
Jeez, I’m so far behind. You’re on a tear!
-- My dad and I built a 65 chev pick up.I killed trannys in that thing for some reason-Hog
tsangell
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216 posts in 4152 days
#8 posted 04-16-2012 01:57 PM
Cherry and Maple = Peas and Carrots
RGtools
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3372 posts in 4113 days
#9 posted 04-16-2012 06:41 PM
I could not agree more when it comes to machine vs hand joints. I think this might be the single best reason to have a jointer plane in your shop whether you have a love affair with your Powermatic or your Disston.
This build is looking fantastic. Thanks for sharing. The last pic with the washer is great.
-- Make furniture that lasts as long as the tree - Ryan
lysdexic
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5353 posts in 4082 days
#10 posted 04-16-2012 11:46 PM
RG, I wasn’t quite sure what you thought was so commendable about that last pic. Then I realized that is actually a great example of a machined glue joint. I assume that was your point.
-- "It's only wood. Use it." - Smitty || Instagram - nobodhi_here
RGtools
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3372 posts in 4113 days
#11 posted 04-17-2012 12:06 AM
Actually I was amused by the modified washer. But you are right about the comparison.
-- Make furniture that lasts as long as the tree - Ryan
lysdexic
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5353 posts in 4082 days
#12 posted 05-08-2012 02:31 AM
An update on the end cap. Somehow I was off on the holes for the flange bolts. Not much but enough.
———————————————————————————————————————————————————————————————————
I could “waller” out the hole and make it fit but decided to do it right. Crap! No 5/16” dowel in the shop. I sure could have used a dowel plate. So, off to Lowes’s for a $.079 dowel. Glued in and flush cut with a Veritas flush cut saw.
————————————————————————————————————————————————————————————————
I broke out the template again and re-marked. Then redrilled and the difference is evident. The flange and bolts go in smoothly now.
-- "It's only wood. Use it." - Smitty || Instagram - nobodhi_here
Dave
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11435 posts in 4299 days
#13 posted 05-08-2012 11:19 AM
Nice save.
-- Superdav "No matter where you go - there you are." http://chiselandforge.com
Bertha
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13635 posts in 4152 days
#14 posted 05-08-2012 11:48 AM
Just sayin’ but…
...if you would have got all the way home from Lowes and realize you left your dowel in the bag at the self-checkout…
....I would have laughed at you.
.
It’s looking great. I would have just wallered it, so you’ve got one on me.
-- My dad and I built a 65 chev pick up.I killed trannys in that thing for some reason-Hog
RGtools
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3372 posts in 4113 days
#15 posted 05-08-2012 12:50 PM
I might have done the same Al. I hate going to town. But then again I always have doweling material on hand (grampa’s favorite joint it seems) so I might have taken the extra time. In any case it looks like the time was worth it.
-- Make furniture that lasts as long as the tree - Ryan
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