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Woodworking blog entries tagged with 'layout boat'

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Building a KARA Hummer Layout Duck Boat #19: Upholstering the Layout Board

08-23-2015 01:41 PM by DustyMark | 0 comments »

Overview I’ve had my layout board dry assembled for quite some time, but put it on pause during construction of the second and third layout boats. Those boats are nearing completion (about to fiberglass the decks), so we needed to keep prototyping the fitting out of my boat. The two major steps of upholstering the layout board are fastening the foam and fitting the cover. Fastening the Foam I used five layers of foam while building up the ergonomic shape of the layout b...

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Building a KARA Hummer Layout Duck Boat #18: Building a Cart and Modifying a Utility Trailer

08-20-2015 10:18 PM by DustyMark | 3 comments »

Overview It’s been great to put the boat to use and discover how versatile it is in MN. It makes a great two-person fishing boat for small lakes. Here’s Mary with her first catch from the boat…a 20” Northern Pike. Here’s me with our catch from another trip…a 5 pound and a 3 1/4 pound largemouth bass. We plan to modify the boat by installing adjustable pedestal columns, bass boat seats, and flush bases to mount them. This will require con...

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Building a KARA Hummer Layout Duck Boat #16: Building a Set of Oars

06-26-2015 05:12 AM by DustyMark | 3 comments »

Overview Even with the boat painted, there are lots of little projects to complete to make it “operational.” One of those is to build a custom set of oars. I could buy a set for $46 at Gander Mountain, but that wouldn’t do! I purchased very helpful oar plans from Chesapeake Light Craft. The smallest length for which the plans provided measurements was 6’. I determined that 5’ oars were plenty for this low boat and decided to modify their plans to suit my ...

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Building a KARA Hummer Layout Duck Boat #15: Painting the Boat

06-25-2015 05:38 PM by DustyMark | 2 comments »

Overview Construction is complete and I moved the boat to the garage in preparation for painting. Oil-based paints put off some nasty fumes, so the garage was the safest location. I painted the bottom with some extra paint I had left from some annual kayak repairs/maintenance. I painted the top with primer and flat duck boat paint. Bottom Paint The ducks don’t see the bottom, so I used Interlux Brightsides paint (Sea Green) to provide a smoother coat against the water. I ha...

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Building a KARA Hummer Layout Duck Boat #14: Fitting Out the Boat

06-17-2015 02:10 PM by DustyMark | 0 comments »

Overview The basic boat is complete and only needs to be painted. However, there are a lot of little things to be made to fit the boat out to my purposes. The two functions of the boat are transportation and layout platform. Each function requires careful consideration during the fitting out process. The plan doesn’t give many details on these steps, so a builder must do their own research and design. My goal in this blog entry is to show some of the thought process and trial and erro...

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Building a KARA Hummer Layout Duck Boat #13: Installing the Floor

06-16-2015 08:09 PM by DustyMark | 0 comments »

Overview Floor installation is pretty simple. Considerations include waterproofing, support, and water drainage. Waterproofing I previously fiberglassed the bottom side of the floor with 2.3 ounce fiberglass cloth and two light coats of epoxy. I used 6 ounce cloth for the side you step on with two coats of epoxy also. The top side of the floor will also be painted with flat green paint. Support The span between each rib is about two feet and 1/4” plywood would break wh...

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Building a KARA Hummer Layout Duck Boat #12: Attaching the Runners

06-16-2015 01:50 PM by DustyMark | 3 comments »

Overview The plan calls for solid wood runners with a layer of metal applied so that the boat tracks better and also is protected for the inevitable dragging that will occur. I used white oak and 1/8” thick by 1” wide aluminum. Making the Runner My runners are 59 1/2” long, 1” wide, and 1 1/4” tall. White oak is incredibly tough and rot resistant. There is a 6” long taper cut at each end so they don’t get hung up. The plan calls for 1/4&#...

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Building a KARA Hummer Layout Duck Boat #11: Fiberglassing the Deck

06-01-2015 03:09 PM by DustyMark | 3 comments »

Overview Fiberglassing the deck is more complicated than the hull since the cockpit meets the deck at such a sharp angle. I completed the prep work for the deck at the same time I worked on the hull. The remaining steps to fiberglass the deck include fitting the cloth, applying epoxy, sanding, and fixing mistakes. Fitting the Cloth I chose to fiberglass the deck using only four pieces of cloth. I’m not sure I will use this technique on the next two boats. It was a challenge...

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Building a KARA Hummer Layout Duck Boat #9: Applying the Plywood Deck Panels

05-25-2015 03:17 PM by DustyMark | 2 comments »

Overview This is the stage where it really starts to look like a boat! With the the interior sealed and the final fitting of the anchor pole hole, collar, and sleeve complete, the deck can be installed. The sequence is similar to installing the hull panels with the added step of lining up the the through-deck hole for the anchor pole sleeve. Fitting the Bow and Stern Deck Panels The bow and stern deck panels are fastened around a curved rib and this causes the seams along the cockp...

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Building a KARA Hummer Layout Duck Boat #8: Anchor Pole Through-Hull Hole and Collar

05-25-2015 03:50 AM by DustyMark | 0 comments »

Overview We mostly hunt shallow water and the anchor pole sleeve will simplify maintaining position in the decoys with an anchor pole. I opted to install one in the bow and the stern. These go through the hull and I was concerned about water leaking through the sleeve into the hull. Instead of making the sleeve flush with the exterior bottom of the hull, I decided to make the sleeve fit flush on the inside bottom of the hull, surround it with a collar, and seal it in a bed of marine cau...

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