LumberJocks

Cherry Box of squares

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Blog series by bandit571 updated 11-24-2016 01:32 AM 7 parts 6033 reads 10 comments total

Part 1: Starting up, resaws

11-08-2016 01:52 AM by bandit571 | 0 comments »

Have an older box. Until recently, it held some of the auger bits in the shop. Box has seen better days, though. I had thought to store some squares and bevel gauges in it, but.. The bottom panel had blown out the sides. The lid had shrunk. Just wasn’t enough room for these to fit in there… Well, I could see about building a new box. Had some leftovers from another box build.. Mainly Cherry, there is some sap wood-like stuff there as well, whether it is Cherry,...

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Part 2: Maybe a glue-up?

11-08-2016 02:21 AM by bandit571 | 1 comment »

Well, I had a stash of lighter coloured wood to milled into a panel for a lid.. Got most of these resawn down to around..1/2” thick. Had to surface a few to get close to that size. Jointed all the edges. Those beads on the boards? I ripped those off, as I can always make a new bead. Crosscut to almost the same length…..width was coming up a bit too narrow. Found a piece of cherryand jointed it to fit. Might as well put it into the center of the panel? Ok, Nor...

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Part 3: Dovetails and grooves

11-09-2016 07:47 PM by bandit571 | 2 comments »

Ok, camera issues, and a knee acting up. Might as well sit here and blog a bit? Laid out a few toys… Normal stuff for doing dovetails around here. That dovetail bit? I use that to set the angles, and then the spacings. There is a Disston #4 backsaw, filed rip, a couple chisels, that Kobalt knife ( needs a new blade) a few sharp pencils. Layouts. I set up a few boards, label the ends to match each other. Since all marks are to be on the INSIDE of the box. I also marked...

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Part 4: Glue-ups

11-14-2016 10:52 PM by bandit571 | 0 comments »

Dryfit came out decent enough…. Somehow missed that one side was a hair shorter than the opposite side. Will just have to deal with that. Got to the point I could spread some Elmer’s around… Somewhere, in the midst of that forest of clamps is a box…...let it side for a day….. Ok, today the clamps came off, wore me out just doing that…..Decided to clean things up a t bit.. Set the box in the vise. Any holes got a dribble of glue, and a pi...

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Part 5: Lid work

11-17-2016 10:43 PM by bandit571 | 2 comments »

Ok, just to get caught up a bit. Sized the lid’s frame parts for length, and started to dovetail the corners.. Four pieces, all nice and smoothed up, and then checked to make sure they would fit the box.. Then start with the dovetails. While normally I start with the pins…for some reason I wound up doing the tails first.. Not the best looking ones, pins looked better.. Hardest part for me is to remember which side of the lines to saw on.. Otherwise, I get loos...

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Part 6: Grooves done, and a glue up

11-20-2016 10:32 PM by bandit571 | 3 comments »

Ok, Stanley #45 is set up to make 1/4” wide grooves… Jig has been made. Then a few swipes with the 45.. Cut a groove in the top edge of each side. Then a test fit or three First one showed the panel was a bit too long. Trimmed it a bit, and remade the bevel. This morning, I went back to the shop. The bevels needed fine tuned, had a few spots that were a bit too fat, Spokeshave, block plane, #3 handplane, and some 80 grit wrapped around a wood slat. Worked al...

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Part 7: Hinges installed, and a PIP

11-24-2016 01:32 AM by bandit571 | 2 comments »

Ok, I worked a bit more on the lid, as it needed a strut installed to correct a bowed in side.. And worked to make the two halves LOOK like they belonged to each other. Planes, spokeshave, sanders. and gave things a coat of BLO to seal things up.. All that work dislodged the friction fitted strut, so I needed to glue it in a bit better.. And gave the underside of the lid a coat. Let that smelly BLO sit a day…. Decided to install the hinges, since things wer dry now&#...

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