The legs were a new challenge, especially with hand tools. This process took me 3 days, working a couple hours a day. It was really tough to resist using my miter saw, but I did and learned a lot in the process.
Picked up the 2×4’s for the legs.
Used the same method to cut these to 36” length. The finished length will be 34”.
I planed the mill marks off.
Opps! I somehow cut one leg shorter than rest. Good thing I gave myself some room.
I did the glue zig-zag and clamped all the legs together.
I squared the legs up.
I made a knife wall all the way around with a knife and chisel. This helps guide the saw. Next I planed down to the lines with the Millers Falls no. 9.
This was the most difficult part. It was a good lesson. It took me about half the time to do the last end as it did the first.
Legs are done!
—Vance
8 comments so far
waho6o9
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8976 posts in 3551 days
#1 posted 08-08-2013 02:47 AM
Good job Vance
RGtools
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3372 posts in 3629 days
#2 posted 08-08-2013 01:20 PM
Great work here.
-- Make furniture that lasts as long as the tree - Ryan
theoldfart
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12313 posts in 3426 days
#3 posted 08-09-2013 09:46 PM
Vance making great progress. Paying close attention to squareness will pay off when it all comes together in the end.
-- "With every tool obtained, there is another that is needed" DonW ( Kevin )
Randy_ATX
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881 posts in 3416 days
#4 posted 01-29-2014 07:04 PM
I found this by seaching “Paul Sellers Workbench” within lumberjocks. Did you ever finish this? Your blog series ended here and I didn’t see it in your projects. After watching his videos I’m very interested in building one. I just wanted to research what ohters had done too. I’m sure I can build it just from his videos. Thanks
-- Randy -- Austin, TX by way of Northwest (Woodville), OH
Vance100
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38 posts in 3226 days
#5 posted 01-29-2014 09:11 PM
Yes. I finished it.

It has worked fantastically! I do have it on rubber mats so it doesn’t slide on the concrete.
Randy_ATX
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881 posts in 3416 days
#6 posted 01-30-2014 02:45 AM
Thanks for the follow-up – that looks great! Yours is the second one on LJ that I saw that had the well toward the back of the bench. The Sellers video build I watched showed him putting it dead-center. Is this a personal choice you made or did you follow another set of plans I am not aware of. If you had to do it over again, would you change anything? Thanks for taking the time to respond!
-- Randy -- Austin, TX by way of Northwest (Woodville), OH
Vance100
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38 posts in 3226 days
#7 posted 01-30-2014 03:43 AM
I don’t have any problems with the bench. I’ve made a bed on it and I can’t think of too many things bigger than that. The plan is from Paul’s book. It is a smaller version of the one in his video. I did add an extra 2×4 to the top lamination to make it a little wider. I would recommend reading his book, it really helped me build the bench. It was tough getting everything flat. I never used a plane before starting on the bench. I would suggest getting the glue up as flat as possible while gluing the lamination. I actually had to make a third apron because my first one I could not get flat without planing it down too much. The top still isn’t completely flat. I also don’t have dog holes. I clamp boards to the bench for planing stops or use Paul’s “vice clamp method”. Search his blog for more information. I would not change anything about the bench. The height is perfect and I am 6’. If you have any more questions let me know. I also had another friend from work that built the bench. Good luck.
Randy_ATX
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881 posts in 3416 days
#8 posted 01-30-2014 04:11 AM
Thanks very much Vance. I think that is a good suggestion, I will get his book.
-- Randy -- Austin, TX by way of Northwest (Woodville), OH
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