Router Table

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Blog entry by Ken Dowswell posted 06-19-2015 01:11 PM 2233 reads 0 times favorited 5 comments Add to Favorites Watch

Needed a router table, didn’t want to go out and just buy one when as a woodworker, build it. So spend time on You Tube and make a plan.
The stool I previously made had compound angles to add strength and stability to the base I would use 5 degree angles here. 2X4’s used for the legs, trimmed to 3” X 1 3/8”. Cross members are spruce 1X3, glued and screwed. Top of the stand is 20 X 28
Router table top is 24×32. 3/4” plywood and a 1/8” marker hardboard. It works, but I may look to using something different if I make another table.
I investigated a number of inserts, ended with a Blackjack phenolic insert. I positioned the insert more to the rear of the table top, to give more workspace, a miter slot and a continuous hinge to enable access to the router below instead of having to take the insert out of the table for depth adjustments.
I made a fence from MDF 3/4” base and fixed fence, full width of the table, 32”, 6” deep and 4” high. I used 1/2” MDF for a sliding fence. Using 5/16” threaded rod, wing nuts and inserts. Placed a vacuum port on the rear, checked it out and it sure draws a vacuum when in use.
Because I have a fast-joint precision joinery system, I haven’t secured the fence to the table (for now).

I’ve tested and used it and am very pleased with the result.

-- Ken in Niagara Falls

5 comments so far

View WoodNSawdust's profile


1417 posts in 1784 days

#1 posted 06-19-2015 01:21 PM

Nice looking table

-- "I love it when a plan comes together" John "Hannibal" Smith

View Notw's profile


743 posts in 2360 days

#2 posted 06-19-2015 01:37 PM

Looks very well made and well thought out. The only suggestion I would have it to seal the MDF with polyurethane in order to try and keep it from swelling with humidity, depending on your geographic location this may not be as much of an issue for you

View helluvawreck's profile


32086 posts in 3474 days

#3 posted 06-19-2015 01:43 PM

That will be a great router table for your shop.

helluvawreck aka Charles

-- helluvawreck aka Charles,

View Ken Dowswell's profile

Ken Dowswell

22 posts in 1721 days

#4 posted 06-19-2015 02:13 PM

Glad you mentioned it. Living here in Niagara Falls, we do have higher humidity levels that those even 20 miles away. I did forget to include that point. The MDF is smooth but I do have to seal it.


-- Ken in Niagara Falls

View Bogeyguy's profile


548 posts in 2675 days

#5 posted 06-19-2015 02:49 PM

I like it. Simple design, easy to build. Cost effective.

-- Art, Pittsburgh.

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