Jigs #1: The Super-Awesome-Tuberculosis Curing Crosscut Sled

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Blog entry by JeffMartineau posted 07-13-2015 04:58 AM 1842 reads 0 times favorited 7 comments Add to Favorites Watch
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Oh my! You guys have no idea how happy I am right now. It took about two weeks, a digital angle finder, a dial indicator, a new Biesemeyer fence, table saw extensions, and a lot of sweat, but this crosscut sled is done! Well, almost. Still have to build accessories, paint it, and make it look all pretty and whatnot, but at the very least, I can use it to cut, or more exactly to crosscut.

You are probably wondering how on earth can a simple sled make a guy this kuckoo right? It is by no means the simple sled Norm was using on the New Yankee. This James Hamilton guy, aka Stumpy Nubs, designed the very best crosscut sled, in my humble opinion. I won’t go into details, but you can watch the two part video series at

Having a crosscut sled in a backyard shop is having one less tool, the compound miter saw, to take out of the shed. That means less setup time, more making dust time. And I’ve been looking all spring to find one that I would like, and that would include some sort of gadgetry, like a tenoning gig, some t-tracks, and so forth. It had to remain light, and fit over the table saw to be able to store it.

Here are my results:

As you can see, there is some oak and some plywood. A jig, in my opinion, does not have to look showroom ready. It has to be functional and most of all, it has to be true. In Nova Scotia, plywood is not cheap, and this sled was made of select 3/4 ply. For the sled alone, it took a little less than a half sheet, so I was able to save on cost, or so I thought!

I was so excited to build this thing that I completely overlooked the fact that “G”, the fence board itself, was not in the cut list. That’s right, Stumpy just decided to skip random letters Willy Nelly. After the initial shock, I remembered I had some oak stock from Kent laying about. I figured since that stuff is cheap, about 10$ for a 3/4”x4”x8’, and much harder than plywood, it would make a good fence system. So all the blocks, the fence, and the extensions are made of oak.

For the underbelly of the beast, Stumpy recommends annoying the wife and using plastic from cutting boards to make the runners. I used some oak cutoffs, and it works great. It also slides very easily, and I don’t have to chop my veggies on the countertop.

All in all, not a very hard project, but one that will make my life, and maybe yours, much easier going forward. I ended up with a 1/64” over 8ft of cutting, not too bad for a backyard! But I do have a game for you today, try to find the spot where I sneezed while routing!

Now go out, and enjoy your backyard! And please, don’t break anything you can’t fix!

-- -Jeff. My shop is huge, it just doesn't have a ceiling. Or walls.

7 comments so far

View rhybeka's profile (online now)


4754 posts in 3723 days

#1 posted 07-13-2015 12:07 PM

very nice Jeff!

-- Beka/Becky - aspiring jill of all trades, still learning to not read the directions.

View DIYaholic's profile


19891 posts in 3276 days

#2 posted 07-13-2015 12:31 PM

Great looking sled.
Well done.

What is this talk of not finding the “G-spot”???

-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procrastination a bad thing?

View Don Broussard's profile

Don Broussard

3849 posts in 2853 days

#3 posted 07-13-2015 12:37 PM

I watched Stumpy’s video of his new sled contraption and it looks pretty versatile. You did a good job of recreating it, JeffM. Kudos to you and to Stumpy.

-- People say I hammer like lightning. It's not that I'm fast -- it's that I never hit the same place twice!

View JL7's profile


8762 posts in 3566 days

#4 posted 07-14-2015 12:18 AM

Nice addition to the shop Jeff!

-- Jeff .... Minnesota, USA

View CFrye's profile


10821 posts in 2441 days

#5 posted 07-14-2015 05:06 AM

You seem a little excited, Jeff…
Great job! I’d be excited too! Thanks for sharing.

-- God bless, Candy

View JeffMartineau's profile


78 posts in 1654 days

#6 posted 07-14-2015 11:16 AM

Thanks y’all, it sure was fun to build, and can’t wait to really start using it! Next project is going to be a rolling cabinet with drawers for the saw, wish me luck!

-- -Jeff. My shop is huge, it just doesn't have a ceiling. Or walls.

View DIYaholic's profile


19891 posts in 3276 days

#7 posted 07-14-2015 11:54 AM

Wishing you luck….
& not just good luck…. but GREAT luck!!!

-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procrastination a bad thing?

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