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This blog is written by Greg Guarino | 17 entries so far

Latest Entry

Cutting Tenons with a Router Table Sled [w/bonus DIY dust collection]

06-29-2015 01:42 AM by Greg Guarino | 1 comment »

I don’t have a table saw, nor do I have the skills or tools to cut tenons with a hand saw. So I came up with this idea:... a sled that moves the work over a 3/4” router bit. It’s got a movable stop to set the length of the tenon. It works decently, although I have found that since I need to make several passes, each pass – somehow – ends up the tiniest bit different in depth than the others. The difference is truly tiny, just enough to see the “seam”, but it bugs me. I can fix it by putting a piece of thin (maybe 1/32”) plastic under the work while removing most of the waste, then removing the plastic for the last “clean-up” ...

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