The challenge is to make a 127 1/2” long countertop that looks good using only 41” long plywood peices.
A trick I learned a long time ago is to place an alternate grain strip between end grain splices. It looks way better, in my opinion, than end grain to end grain joinery.
Also, I am using only plywood for this top—no solid wood. The build up is a little different here.
The front edge is a maple veneer that I had left over from another job.
The thing about an almost 11 foot top and 8 foot veneer is there needs to be a seam. Fortunately the grain is fairly homogenous on this peice and I matched it up really nicely with an angled splice.
Now you see it…
... now you don’t
The top got a clear sealer coat and I had to call it a night.
Tonight it will get a color coat—a semi-transparent dark brown dye fogged over the sealer.
Then the finished clear lacquer top coat and installation onto the wall unit.
-- "Hard work is not defined by the difficulty of the task as much as a person's desire to perform it.", DS251
11 comments so far
Drew - Rock-n H Woodshop
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646 posts in 3658 days
#1 posted 03-05-2013 05:55 PM
Great idea, way to think on your feet. I too have used the angled joint for crown molding. It just hides so much better than a standard butt joint. Looking forward to more posts on the progress.
-- Drew -- "I cut it twice and it's still too short!"- Rock-n H Woodshop - Moore, OK
Joe Lyddon
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10955 posts in 5019 days
#2 posted 03-05-2013 06:09 PM
Interesting unique design!
Looking GREAT!
-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: https://www.ncwoodworker.net/forums/index.php?media/albums/users/joe-lyddon.1389/
DIYaholic
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19921 posts in 3642 days
#3 posted 03-05-2013 06:19 PM
Nicely done!!!
I like “Gin Joints with Butts”, but I don’t like “Butt Joints”!!!
I like the look of lacquer, but I hear it is difficult to spray. What have you found to be the case???
-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procrastination a bad thing?
oldnovice
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7699 posts in 4335 days
#4 posted 03-05-2013 06:20 PM
OK, it’s fabricated and soon to be colorizes, and lacquered … how do you plan to move this rcan’tather large piece and I’ll let you know right now I live too far away to help!
Can’t wait to see it with the lacquer on it!
I see that your work table is made out of Al extrutions. I keep some of that around for temporary set ups like when I was finishing some 120” pieces of oak base. Like the add says “an industrial erector set”.
-- "It's fine in practise but it will never work in theory"
DS
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3611 posts in 3387 days
#5 posted 03-05-2013 06:27 PM
Hans, technically, that is my up-and-coming CNC machine framework doing double duty for the moment as an assembly bench. The A axis is mocked up down under there somewhere.
You can see the corner of my actual assembly table in the last photo. It is only 36 X 48 and not adequate for such a long peice.
-- "Hard work is not defined by the difficulty of the task as much as a person's desire to perform it.", DS251
DS
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3611 posts in 3387 days
#6 posted 03-05-2013 06:35 PM
Randy, I’ve been spraying lacquer since I started woodworking. My biggest frustration is making sure the gun is set up properly. It always seems to come down to trial and error a bit. Weather can play a role, as well as the specific material you are spraying.
I like the pre-cat stuff since it flashes out dry to touch in only 15 minutes. The downside to pre-cat is it goes bad in the can only 120 days after it is catalyzed.
-- "Hard work is not defined by the difficulty of the task as much as a person's desire to perform it.", DS251
SPalm
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5337 posts in 4849 days
#7 posted 03-05-2013 08:15 PM
Very nice.
Good pointers on dealing with shorter boards. The seams do look better with a cross strip. Neat.
You got class Sir,
Steve
-- -- I'm no rocket surgeon
DIYaholic
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19921 posts in 3642 days
#8 posted 03-05-2013 08:28 PM
SPalm,
Now don’t go inflating DS’ already OVER inflated ego!!! Lol. ;^)
Thanks for the lacquer info. I’ve got spray equipment, but I haven’t used it yet. The day is coming though, that I build a spray booth and start spraying!!!
-- Randy-- I may not be good...but I am slow! If good things come to those who wait.... Why is procrastination a bad thing?
stefang
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17040 posts in 4301 days
#9 posted 03-05-2013 09:04 PM
Good job. The seams look great with the strips. I used this same technique when I extended my outdoor deck and it turned out real good.
-- Mike, an American living in Norway.
boxcarmarty
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17400 posts in 3327 days
#10 posted 03-06-2013 03:48 AM
Nice…..
-- My mind is like lighting, one brilliant flash, then its gone.....
JL7
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8784 posts in 3932 days
#11 posted 03-06-2013 09:54 PM
Looking good…...nice way to use up those parts and make it look like you wanted it that all along…..
-- Jeff .... Minnesota, USA
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